Institutional Safety: Rooftop Fall Protection for Educational and Healthcare Facilities


Education and healthcare were once joined at the federal cabinet level as the Department of Health, Education, and Welfare. In 1979, education graduated to become the Department of Education, and the other siblings became the Department of Health and Human Services.

However, for institutional classification, education and healthcare remain united. They have unprecedented responsibilities for the safety and well-being of the students and patients they serve. Due to this public trust, they are scrutinized on all levels for regulatory compliance.

Rooftop fall protection is a significant aspect of such regulation and scrutiny. Educational and healthcare buildings often have large roof footprints with a considerable amount of heating, ventilation, air conditioning (HVAC), and other equipment that need regular inspection and maintenance. Unless effective fall protection measures are in place, they face a significant risk of falls that can lead to injuries or fatalities.

Unfortunately, rooftops can be tempting targets for college students to gather. Since this has resulted in many tragedies, college officials have been examining their policies and security measures to eliminate unauthorized access to roofs.

Whether the people on the roof are legitimate workers or adventurous trespassers, OSHA-compliant fall protection will help reduce the risk of injuries and save lives.

These roofs are made for walkways.

Rooftop surfaces can be unsafe from rain or snow or have slopes and odd shapes that make it challenging to traverse. A roof walkway system with sturdy steel frames and anti-slip treads helps provide safe passage for workers to reach designated areas. Walkways can be fitted with guardrails for added fall protection.

Roof walkways also protect roof surfaces from repeated foot traffic and integrate easily with work and crossover platforms. They can also be fitted with OSHA-compliant guardrails for added fall protection at roof edges and other hazards. Constructed of aluminum or galvanized steel, the guardrails are strong, durable, and corrosion-resistant.

Cross over to the safe side.

Maintenance workers also confront many obstacles on a rooftop, such as ductwork, cables, conduits, piping, and chemical lines. Instead of trying to walk, climb, or hop over obstructions, rooftop crossover platforms should be used. Crossovers can also be designed for workers to navigate a change in roof levels.

Crossovers have a modular design that makes them easy to customize and overcome virtually any obstruction on the roof. They are composed of solid and stable bases and frames, the same anti-slip steps and platforms used for roof walkways, and OSHA-compliant guardrails. Crossovers are installed quickly on-site without welding or drilling.

Take a stance for your platforms.

Rooftop inspections, maintenance, and repairs are, by definition, working at height. Yet, the equipment that needs attention may require workers to be elevated to reach ducts, controls, filters, and the like. Work platforms are versatile structures with safety features such as sturdy frames, guardrails, and anti-slip steps and surfaces. In this respect, they are all similar; however, there are distinct types of work platforms.

  • Fixed Access Platforms – for regular access to a specific work area or equipment.
  • Mobile Work Platforms – equipped with heavy-duty locking casters to move from station to station and provide greater safety and productivity than ladders.
  • Adjustable Work Platforms – to meet more complex maintenance needs, access and workstation requirements.

How can we help you?

Educational and healthcare facilities take pride in being on the edge of learning and technology. When they also prioritize the safety of their workers, they show a deeper commitment to advancement.

If you are responsible for rooftop fall protection, FlexDecks can help. Our services include consultation, design, engineering, installation, and more. Contact us for an evaluation of your rooftop safety needs.

Warehouses and distribution centers are bustling hubs of activity, where the constant movement of goods and machinery poses potential risks for workers. They are the most important part of the logistics of a company and supply chains rely on them to function efficiently to keep up with the demand.

One significant hazard is the risk of falls from elevated heights, which can occur during routine tasks or maintenance activities.

At FlexDecks, we understand the importance of providing safe and efficient access solutions for workers in these environments.

Let’s learn more about safe access at height in warehouses and distribution centers here.

Fixed Work Platforms

Fixed Work Platforms

Our fixed work platforms are custom-designed and engineered to provide stable and secure elevated work surfaces in hard-to-reach areas of distribution centers.

Whether it’s shelved warehouse inventory, tall vehicles, or conveyor systems, our fixed platforms offer a protected environment for workers to perform their tasks safely. Engineered for stability and durability, our fixed platforms adhere to OSHA compliance standards, ensuring a safe working environment for all.

Mobile Access Platforms

For versatility and convenience, our mobile access platforms with wheels offer a portable solution that can be easily deployed by a single worker.

Whether inside the warehouse, on a loading dock, or anywhere else where a work platform is needed, our mobile platforms provide a safe and efficient solution for accessing elevated areas. With a focus on portability and ease of use, our mobile platforms are designed to adapt to changing work requirements and can be adjusted or expanded as needed.

FlexDecks Platform Advantages

Mobile Access Platforms

To ensure safe access at height in warehouses and distribution centers, fixed and mobile work platforms can help protect your workers.

Here are the main benefits of them here:

  • Portable: Our mobile warehouse platforms with wheels can be easily moved to wherever they are needed, providing flexibility and convenience.
  • Modular: With a library of modular platform systems, we efficiently design and produce complex platform solutions tailored to your specific requirements.
  • Expandable: Our platforms can be adjusted or expanded to accommodate changing work needs, ensuring long-term usability and value.
  • Durable: Constructed from lightweight yet durable aluminum, our platforms are built to withstand the rigors of daily use while maintaining stability and longevity.
  • Tread: Our patented safety tread design ensures a secure footing, with features such as self-draining, anti-slip, anti-bounce, and omni-directional capabilities.
  • Installation: Our field technicians are trained to safely and efficiently install complex platform systems in any environment, ensuring minimal disruption to your operations.


At FlexDecks, we provide comprehensive and efficient access solutions, work stands and platforms that prioritize safe access at height in warehouses and distribution centers.

With our expertise and commitment to excellence, we ensure that your workplace remains safe and compliant, allowing your operations to run smoothly and efficiently.

Construction sites are a bustling endeavor where dreams are turned into reality through sheer hard work and dedication. Experts working on such sites require safety to ensure that a sobering shadow does not befall on the project. The US Department of Labor solemnly reminds us, falls remain a leading cause of fatal occupational injuries in the construction industry.

The Need for Fall Protection in Construction

In the construction industry, the risk of falls poses a significant threat to worker safety. According to data from the US Department of Labor, falls are a leading cause of fatal occupational injuries on construction sites. These statistics underscore the urgent need for robust fall protection measures.

Employers have both a legal obligation and a moral responsibility to ensure the safety of their workers, particularly when working at heights of four feet or more. Federal regulations, such as those outlined by the Occupational Safety and Health Administration (OSHA), mandate the implementation of fall protection systems to prevent accidents and protect workers from injury or death.

Failure to provide adequate fall protection not only violates regulatory standards but also jeopardizes the well-being of workers. It is imperative for employers to prioritize safety measures, including the use of proper equipment and adherence to established safety protocols, to mitigate the risk of falls and uphold the integrity of the construction industry.

Design and Consultation Services by FlexDecks

FlexDecks offers specialized design and consultation services tailored to the unique needs of construction sites, focusing on the creation of custom maintenance platforms to enhance fall protection for workers.

Our process begins with a thorough assessment conducted by qualified specialists. These experts visit construction sites to identify potential hazards and evaluate the specific requirements for implementing effective fall protection measures. By collaborating closely with supervisors and site managers, we gain valuable insights into the site’s layout, workflow, and safety challenges.

Based on this assessment, our team develops site-specific maintenance platform concepts designed to address the identified hazards and provide optimal fall protection for workers. These concepts are carefully crafted to integrate seamlessly into the existing infrastructure while maximizing safety and efficiency.

The importance of site-specific designs cannot be overstated. By tailoring maintenance platforms to the unique characteristics of each construction site, we ensure that workers are provided with the highest level of protection against falls. Our customized solutions consider factors such as site layout, work processes, and potential hazards, resulting in a comprehensive fall protection strategy that meets each project’s specific needs.

Benefits of Custom Maintenance Platforms

Custom Maintenance Platforms and Roof Walkways
Custom Maintenance Platforms and Roof Walkways

Custom maintenance platform plans offer several advantages tailored to the specific needs and hazards of construction sites. By designing platforms that address site-specific challenges, these plans:

  1. Enhance Worker Safety: Tailored platforms provide targeted protection against falls, reducing the risk of accidents and injuries for workers.
  2. Prevent Accidents: Customized plans identify and mitigate potential hazards, minimizing the likelihood of accidents and ensuring a safer work environment.
  3. Real-World Effectiveness: Case studies and examples demonstrate the practical effectiveness of custom maintenance platform plans in preventing falls and enhancing overall safety on construction sites.


FlexDecks stands as the premier solution for construction companies seeking to enhance safety measures. With our specialized design and consultation services, tailored maintenance platform plans, and unwavering commitment to excellence, FlexDecks is the go-to partner for ensuring optimal fall protection in construction environments.

In pharmaceutical production facilities, accessing elevated or confined areas such as storage rooms, tanks, and large pressure vessels can create hazardous conditions. If the risk of falling cannot be eliminated, OSHA recommends installing platforms and guardrails as the most effective solution to protect workers who are working at heights.

Depending on the size of the operation, some types of processing and packing equipment will require work at height or for tasks to be conducted within confined spaces. For example, it is common to find safe access platforms, work stands, and railing systems providing fall protection and safety barriers to workers loading, unloading, cleaning, repairing, and maintaining large agitators, boilers, chillers, ovens, heat exchanges, and cooling towers.

This article examines how elevated work platforms and safe access enables safe and productive work in these specialized facilities where a heightened sense of caution and strict control measures are commonplace.

Stand Up for Safety

Pharmaceutical manufacturers often deal with delicate equipment, intricate machinery, and sensitive substances that require meticulous handling. Any compromise in safety at work at height can lead to severe consequences, including contamination, compromised product quality, and potential harm to workers. Prioritizing work at height safety is a proactive measure to safeguard the integrity of pharmaceutical processes and the workforce’s well-being.

Be Aware…Take Care

Working at height is defined as work in any place where, if no precautions were taken, a person could fall a distance liable to cause personal injury. The safe ceiling set for general industry is four feet, and in construction, any work over six feet requires personal fall protection systems. The performance of work at an elevated height is one of the biggest causes of preventable work injuries and fatalities.

If it’s Predictable it’s Preventable

Employers must set up the workplace to prevent employees from falling off overhead platforms, elevated workstations, or into holes in the floor and walls. OSHA requires that fall protection be provided at elevations of four feet in general industry workplaces. In addition, OSHA requires that fall protection be provided when working over dangerous equipment and machinery, regardless of the fall distance.

Measures should be taken to avoid exposure to the risk of a fall hazard, such as eliminating the work task, substituting a safer alternative to performing the task or using safe access/fall protection systems to minimize or eliminate the risk of falling.

Types of Elevated Platforms

Maintenance platforms increase productivity and safety at every stage of work within a pharmaceutical operation, from production to distribution. Whether crossover platforms are required inside the plant or access at height is needed for bulk loading on the dock, stable, purpose-built elevated platforms are desired over ladders and scaffolding. There are generally two main types of platforms engineered fixed and modular mobile platforms.

1.   Engineered Fixed Work Platforms

Fixed Work Platforms are more stable than traditional or portable access platforms when regular acces to elevated tasks is required. Plus, they are designed with guardrails, toe-boards, and other safety features that reduce the risk of accidents and injuries for workers at elevated heights. These engineered platforms are meticulously crafted to fit the unique requirements of manufacturing equipment.

2.   Modular Mobile Platforms

Modular Mobile Platforms offer a flexible and scalable approach to work-at-height safety. When manufacturing environments undergo changes and adaptations in response to evolving industry demands, modular platforms adapt seamlessly to these changes, providing a versatile solution that can be easily reconfigured or expanded.

Take Safety to New Heights

Ensuring work at height safety in any industry, including pharmaceutical manufacturing, yields a spectrum of invaluable benefits that extend beyond mere compliance. Here are key advantages that underscore the critical importance of prioritizing safety at elevated workspaces:

  • Protecting Workforce Integrity: By implementing robust safety measures, businesses safeguard their workforce’s physical well-being and health, fostering a positive and resilient work environment.
  • Minimizing Operational Disruptions: Work at height safety measures, such as Engineered Platforms and Modular Platforms, significantly reduce the risk of accidents, ensuring uninterrupted operations and minimizing downtime.
  • Enhancing Product Quality: A safe working environment promotes meticulous attention to detail, reduces the likelihood of errors and contamination, and ultimately preserves the integrity and quality of pharmaceutical products.
  • Compliance Assurance: Adhering to safety standards protects workers and ensures compliance with industry regulations, preventing legal repercussions and maintaining a positive reputation.
  • Boosting Efficiency: Work-at-height safety solutions are designed for precision and efficiency, allowing workers to focus on tasks without concerns about personal safety, thereby enhancing overall operational efficiency.


Safety Begins with Teamwork

FlexDecks is a trusted partner for those in need of advanced solutions for work-at-height safety. Since its establishment in 1989, FlexDecks has been guided by the philosophy that “Know Safety No Pain.” The company has built a strong reputation for safety, quality, and cost-effective approaches, ensuring that the job is done right the first time, regardless of complexity. FlexDecks specialists, engineers, and assemblers have the professional experience, tools, and equipment to guarantee that maintenance stands are assembled efficiently and on time with minimal disruption to your operations. With an elevated work platform from FlexDecks, you can maintain the highest levels of precision, quality, and safety standards. Contact a platform engineer today.

In 2021, the National Highway Traffic Safety Administration (NHTSA) estimated that there were 523,796 traffic accidents involving large trucks. Out of these, 154,993 resulted in injuries, and 5,788 resulted in fatalities. These accidents can be caused by a variety of factors, including driver error, vehicle malfunction, and adverse weather conditions.

Safety measures for large trucks should be taken seriously, not only when they are on the road, but also when they are stationary. Truck drivers and operators should ensure that their vehicles are properly maintained and equipped, and facilities should have proper systems in place to facilitate safe and effective loading and unloading procedures.

Handle with Care

Loading or unloading suspension-type highway trailers requires attention to detail, skill, and proper training. It is a potentially hazardous task that can result in injury if not performed properly and safely. The process of loading, balancing, and unloading cargo that is large, heavy, irregularly shaped, and/or difficult to access requires a particularly great deal of skill, caution, and proper training.

Bottom or side dump, bulk, tank, and hopper trailers have unique characteristics and loading and unloading routines, but the most widely used trailer, flatbeds, are associated with the highest level of risk and hazards. Common incidents during the loading and unloading of flatbed trailers include toppling of improperly stacked or secured cargo, breaking or failure of lashing and dunnage equipment, unsafe access to and egress from the truck or trailer bed, and falling off loading platforms.

Watch Your Step

Even the most cautious and experienced worker can avoid pinch point hazards when staging materials, never get caught in or between or struck by hazards while loading, and simply slip, trip, or fall from the trailer when the loading and unloading is complete. A trip or a slip at ground level can result in injury and falls from heights as low as five feet (the height of a standard flatbed deck) are dangerous due to a person’s reaction time (less than one second), the force of gravity and impact with the ground or a lower level.

Ensuring the loading and unloading area is equipped with a fixed or mobile work stand, that is purpose-built for loading and unloading, is the single best way to mitigate the most common hazards and near-misses workers are likely to face.

Stands with Standards

When designed for loading and loading, a work platform will fit the required work area while ensuring the safety of the worker. Mobile or stationary work stands have numerous benefits including enhanced safety, reliability, and productivity in a range of work at height truck and trailer applications. In addition to providing easy access to hard-to-reach areas, protecting cargo and trailers from damage, and improving safety for employees their proper application can make routines more efficient.

What a Purpose-Built Work Platform Will Have:

  • Optimal Height – A working-walking surface height that aligns with the height of a flatbed trailer deck, ensuring seamless access for all loading and unloading tasks.
  • Generous Dimensions – A platform that provides ample space for multiple workers and equipment to allow maximized productivity along the full length of the flatbed trailer.
  • Stairs for Easy Access – Strategically placed stairs on one or both ends for safe and stable access to the walking-working surface and trailer.
  • Stable, Non-Slip Surface – The work stand should be designed to meet the stability requirements of ANSI A14.7 and feature a non-slip walking surface that provides a secure footing that doesn’t allow tools and small equipment to drop through it.
  • Integrated Passive Safety Features – Equipped with a safety railing, self-closing gates, and toe boards on one or both sides for added compliance and safety.
  • Long-lasting Materials –  Galvanized and/or high-quality aluminum and a frame that guarantees sturdiness without compromising on weight and ensures maneuverability and performance.
  • OSHA and ANSI Standards – Designed to exceed the strictest safety standards set by OSHA 1910.23 and ANSI Z14.7.
  • Fully Bolted Assembly – a fully bolted assembly ensures stability and integrity.

OSHA/ANSI Related Codes and Standards

  • OSHA 1910.178 – This section contains safety requirements relating to use of fork trucks, tractors, platform lift trucks, motorized hand trucks, and other specialized industrial trucks powered by electric motors or internal combustion engines.
  • OSHA 1910.132 – This standard covers protective equipment, including personal protective equipment for eyes, face, head, and extremities, protective clothing, respiratory devices, and protective shields and barriers, shall be provided, used, and maintained in a sanitary and reliable condition wherever it is necessary because of hazards of processes or environment, chemical hazards, radiological hazards, or mechanical irritants encountered in a manner capable of causing injury or impairment in the function of any part of the body through absorption, inhalation or physical contact.
  • OSHA 1910.23 – This standard covers Walking-Working Surfaces and mobile ladder requirements and proper usage.
  • ANSI A14.7-2011 – This standard prescribes rules and requirements governing the proper design, construction, testing, care, use, and maintenance of mobile ladder stands and mobile ladder stand platforms including labeling/marking of these units.

Get Professional Help

FlexDecks Safety Systems offers safe and customized platform solutions for some of the toughest and hardest-working crews across the nation. Our stands and platforms prioritize safety and efficiency and strictly adhere to federal and industrial standards. We have worked with teams around the world to provide secure and efficient solutions for industrial loading and unloading operations of all sizes. With decades of experience, our engineers and fabricators are well-equipped to meet the unique needs of each customer. Invest in a reliable platform system to maintain a safe workplace. Get in touch with a FlexDecks safety specialist today.

With over 500,000 American employees in a variety of extraction and numerous support rolls, the petrochemical industry is one of the largest in the nation. It’s also commonly known as one of the most dangerous and, as a result, one of the most highly regulated fields to work in.

The most responsible and tightly run facilities tend to focus chemical spills, fires, and the safe handling of all manner of caustic, corrosive, and volatile materials. However, fall safety needs to be top of mind. OSHA reports that petrochemical workers have the highest rate of fall-related accidents of any industry.

Increasingly, organizations are turning towards custom solutions that integrate enhanced features that are capable of delivering improved efficiency while maintaining crucial safety protocols. FlexDeck Platform and Workstand solutions for example are classified as OSHA/ANSI compliant fall protection systems, yet the not only address regulatory requirements, but also address operational requirements. Currently these customized systems are utilized in all aspects of production and maintenance to make work safer, simpler, and, when properly designed, take stress off workers supporting the operational requirements of busy enterprises.

Top Hazards in the Petrochemical Industry

With heights often of over 100 feet ladder-related injuries are the most common. Next in line are walkways with unprotected sides and uneven working surfaces. Unsafe walking / working surfaces lead to about 82 percent of the slip, trips, and falls accidents in oil and gas operations (according the HS&E Today). Finally, depending on the task, workers are also exposed to the risk of being struck by objects and fatigue are very common occupational hazards within the petrochemical industry. Properly designed and implemented platforms address each of these concerns.

Today’s petrochemical leaders are prioritizing worker safety and investing in advanced safety systems to protect lives and livelihoods, not only to ensure the well-being of all those involved but to prevent disruption to operations. Accidents can lead to costly disruptions in productivity and employee morale, as well as potential legal implications. FlexDecks access platforms and maintenance workstands enable safe and regular equipment maintenance, simplify safety procedures, and reduce worker training requirements.

FlexDecks: A Solution to Safety and Efficiency

FlexDecks provides access solutions that address safety and efficiency concerns through their extensive modular and expandable platform systems portfolio. The library of systems allows for the efficient design and production of complex platform systems while allowing for adjustments and expansions to address specific work at height  requirements.

Product lines feature both powder coated steel and lightweight, high-strength, aluminum for longevity. Engineered to be durable even under the most caustic environmental conditions. FlexDecks access and maintenance platforms are not only long-lasting and durable but they are stable and feature patented safety tread that is self-draining, anti-slip, anti-bounce, and omnidirectional to enhance safety measures.

Our maintenance stands can also be outfitted for multiple environments, applications, or terrains, making them versatile and adaptable to any industry. Ultimately, FlexDecks exemplifies a professional and innovative approach, providing top-quality solutions to enhance workplace safety and efficiency.


FlexDecks strives to engineer custom platform solutions for the petrochemical industry that are both safe and efficient. By taking all the necessary steps and implementing custom configurations, we are able to provide our clients with platform systems that meet their specific site needs and applications.

We have worked with teams worldwide to provide safe and efficient solutions for petrochemical operations of all sizes, from the largest refineries to smaller independent analysis companies. If you’re interested in learning more about how FlexDeck’s one-of-a-kind services can benefit the safety and efficiency of your facility, contact us today to get started.

Our engineers and fabricators have decades of experience working within the petrochemical industry, which puts them at a distinct advantage when it comes to meeting the unique needs of each individual customer. Investing in a reliable platform system is an essential part of keeping your workplace safe – let FlexDecks help you find your perfect solution! Contact us today.

Advancing safety standards is an ongoing effort within the construction industry, and ensuring safe access to rooftop levels can be especially tricky. Working in high-elevation spaces—whether on a roof or other fragile surfaces—presents several hazards that require an innovative solution for work crews and equipment.

To meet these requirements, FlexDecks offers customized rooftop walkways designed to protect workers from precarious drops while also providing secure support during heavy loads.

Let’s take a closer look at how this technology helps elevate safety standards while maintaining operational efficiency on the job site.

The Importance of Safe Rooftop Access

Rooftop Walkway

Rooftops are often overlooked as potential danger areas in the workplace, yet accidents resulting from unsafe access are alarmingly common. Workers without appropriate safety measures in place may suffer from falls, electrocution, or other injuries.

Accessing rooftop areas can be a necessity for several businesses, but safety must be prioritized in doing so. By ensuring that rooftop access is secure and controlled, businesses can greatly reduce the risks involved. This not only has the potential to save time, money, and resources by avoiding injuries but also improves overall efficiency and productivity.

Introducing FlexDecks’ Walkways

Rooftop Walkway

FlexDecks Walkways offers a highly innovative and adaptable solution for gaining safe rooftop access. Crafted with a modular design, this walkway system is incredibly versatile and smoothly integrates with our broad range of platforms and crossovers to deliver a complete rooftop safety system.

Using our walkways guarantees minimal damage to the roof surface thanks to their ingenious engineering, which includes various mounting options that can easily accommodate any metal or membrane surface. This leads to reduced maintenance costs and provides a clearly defined, safe access path that eliminates foot traffic and any associated roof damage.

Furthermore, adding guardrails or lifeline systems adds an extra level of protection, ensuring worker safety. With FlexDecks Walkways in place, you can be confident in your ability to service the rooftop for years, even decades, without causing any damage to the surface below.

Key Features of FlexDecks’ Walkways

Rooftop Walkway

FlexDecks Walkways offer several key features that contribute to their safety and efficiency.

  • These walkways are designed with glass-reinforced Nylon Treads, which offer UV stability and can withstand exposure to intense sunlight.
  • In addition, the anti-slip treads and corrosion-resistant guardrail ensure a secure and durable access solution in any environment.
  • The modular design of these walkways makes them easy to configure and combine for any rooftop landscape.
  • They can be used on all major roof types and any slope up to 35 degrees, including membrane, metal profile, and standing seam roofs.
  • This walkway system eliminates the need for welding, eliminating time delays, hazards, and extra expenses.

Overall, FlexDecks Walkways provide a comprehensive solution that is not only durable and safe but also versatile and easy to install.



In conclusion, FlexDeck’s modular rooftop walkways are paving the way for a new standard in rooftop access safety. An adjustable-height platform that is independently free-standing offers unparalleled versatility and peace of mind for those using it. It eliminates the need for dangerous ladders and allows construction workers and building maintenance crews to access rooftops safely.

Additionally, because each piece is pre-manufactured and designed to be an industry standard unit, setup is simple, with minimal time and labor required.

Roof fall protection is essential for the safety of engineers and workers in commercial centers. When fixing HVAC systems or outdoor units on rooftops, workers face a risk of slipping and falling from the top. Efficient roof fall protection systems ensure their protection in varying rooftop settings. While typical commercial buildings have simpler requirements for fall protection systems, data centers can be tricky to manage. This read will walk you through different fall protection solutions for HVAC systems in data centers. Let’s get started.

What Is Fall Protection?

Before we explore fall protection solutions for data centers, let’s quickly review the concept of fall protection. Fall protection refers to engineered designs and systems that protect personnel from falling from a rooftop (of a building). These systems are designed according to OSHA requirements and offer thorough protection to workers. There are different types of fall protection systems suitable for varying building structures. A fall protection consultant may help you pick the best option based on your needs.

Fall Protection for Data Center HVAC Systems

Data centers contain large and heavy-duty machines to store huge amounts of valuable data. Engineers set up server machines and computers to run flawlessly to ensure the best utilization of stored data. Even the slightest problem can lead to hours of downtime affecting businesses in a particular locality. While data centers look like other commercial buildings, they are designed based on specific requirements.

If you view a data center from the top, you may find large units of HVAC systems to regulate airflow in the building and maintain optimal temperatures (suitable for computers and heavy-duty machines). Since data centers cannot afford any errors while installing fall protection systems, the process becomes tricky. Only fall protection experts know how to establish an efficient fall protection system without impacting the HVAC rooftop unit.

To help you compare your options, we have added the details of different roof fall protection systems below. You can review the details of each and discuss them with your fall protection consultant to decide on the best option.

Crossover Platforms


Crossover Platforms are ideal for data center rooftops with multiple hazardous obstacles. These platforms have an elevated patch in the center with a staircase on each side. Experts install crossover platforms over HVAC pipes and ducts to avoid physical contact when working on the roof for maintenance.

Crossover Platforms are flexible and can be assembled based on a data center’s requirements. They are suitable for any surface, including corrugated steel rooftops, tar and gravel membrane roofs, and any other surface. They are mostly suitable for rooftop settings with excessive HVAC networks. While it may be a decent choice for your data center’s needs, you may consult an expert for practical advice.

Anti-Slip Walkways

Anti-Slip Walkways work well on slippery membranes and standing seam roof structures. They provide an uninterrupted walkway across a building’s roof to protect workers from slipping and falling. Anti-slip walkways also protect your building’s rooftop due to their engineered design. Moreover, you can combine them with crossover platforms for a more dynamic fall protection system.

Data center roofs have extensive networks of HVAC pipes and ducts. Walking between or over them can be dangerous for workers. By assembling anti-slip walkways around control units, workers can easily access different sections of the HVAC unit and perform maintenance tasks as needed. You can ask your contractor to share walkway assembling solutions to pick the best fit for your building.

Safety Gates

Self-closing safety gates are highly effective for fall protection where protected access is required. These gates use springs to close automatically after a worker passes them. Closing safety gates using a chain or a bar can be dangerous when standing around the borders of a rooftop. The use of springs eliminates the risk and allows safe maintenance operations.

Safety gates are ideal for maintaining HVAC systems in data centers. They provide safe access to pipes without risking the worker’s protection. The maintenance staff can also use gates as support when leaning forward for maintenance checks. Moreover, you can use them in diverse rooftop settings to ensure roof fall protection.

Safety Railings

Safety railings provide fall protection across a rooftop’s perimeter. They are handy for workers working on data center rooftops when carrying out maintenance tasks. Guardrails are ideal for buildings with limited rooftop space. While they can fit into any setting, guardrails can be great for data center roofs where frequent maintenance is needed.

Manufacturers assemble guardrails using slip-on pipes to achieve a sustainable structure. You can get customized guardrails based on your needs. They are cost-efficient and rely on certified components to ensure OSHA compliance. Moreover, you can use them to create closed circuits around sensitive sections of the HVAC systems. Consulting a fall protection expert can help you determine the best fit for your data center.

Custom Platforms

Sometimes, regular fall protection systems do not serve the needs effectively. In such cases, you can opt for customized platforms. Custom fall protection platforms can be mobile, fixed, catwalk, or adjustable. You can state your preferences to a fall protection manufacturer to get a customized set of platforms.

Custom platforms are ideal for data center roofs. Such facilities have complicated HVAC networks that require careful planning when designing fall protection systems. While valid, custom platforms may cost you more based on the coverage area and used materials. You may schedule a roof inspection with one of the experts to get an estimate.

OSHA Requirements for HVAC Systems

Occupational Safety and Health Administration (OSHA) established guidelines for fall protection systems to ensure the safety of personnel working on building rooftops. To determine the best fall protection solution from the above list for data center HVAC systems, you must first understand the HVAC OSHA requirements.

According to OSHA, HVAC workers exposed to six feet or more falls can be covered by §1926.501(b)(1). According to these regulations, HVAC workers may use conventional fall protection systems, including guardrails, safety nets, or fall-arrest systems, to ensure safety.

The Takeaway

The above details highlight the different fall protection systems for data center HVAC units. You can go through the details of each to understand how they differ. If you need thorough guidance on choosing the best fall protection systems, FlexDecks can help you. Contact our experts today to discuss your project.

Truck access platforms are specifically designed from durable and robust materials like high-strength aluminum so that they can be positioned alongside trucks for the manual loading and unloading of the deck.

Many plants and processing facilities often witness fall hazards among their employees. The safety risks in these environments are endless, as the workers are continuously interacting with hazardous chemicals, maintaining vehicles, and loading and unloading truck components.

Choosing the best truck access platforms can help a company increase the safety and productivity of its workers, as well as comply with the regulations stated by the Occupational Safety & Health Administration.

There are many benefits of truck access platforms for the workers as they are kept safe from falling off by protecting them with handrails and self-closing gates. A perforated safety tread can provide maximum grip even in wet and greasy conditions.

What Are Truck Access Platforms?

Truck Access Platform

Truck access platforms are specialized structures that can help workers deal with truckloads, inspection, and manipulating truck operations and components such as cryogenic tanks.

These structures contain accessible stair systems, handrail systems, height-adjusted maintenance platforms and safety enclosures that can provide excellent accessibility and fall prevention for the workers.

To ensure the durability and resistance of these platforms, they are typically made from high-strength materials such as aluminum and steel so that they can provide a long-lasting and stable service to the companies.

In the context of using truck access platforms for chemical plants and facilities, there are several benefits that investing in these durable structures can bring to the company.

Protection From Unnecessary Accidents

Accidents and mishaps are inevitable but highly preventable. If companies are proactive and vigilant about their worker’s safety, they can ensure that fall hazards are properly identified and prevented.

Workers at chemical processing facilities are responsible for moving chemicals in and out via tank trucks. However, there are many risks associated with the loading and unloading hatches of such tanker trucks. If there are no proper maintenance stands, then there is a high chance that workers can slip or fall from the tanker as there is no fall protection in place.

Sometimes a side access ladder is employed for this activity, but even then, the risk of slipping and falling is not eliminated without proper safety tread that is anti-slip and self-draining.

Protection of Truck Components From Contamination

These maintenance platforms are not just important to protect the employees of a facility but also to prevent potential contamination in the tank components. Some chemicals need to be covered and protected from external factors like rain and sunlight, and truck access platforms can help employees ensure that the products retain their quality until they are safely delivered.

Build Workers’ Trust and Improve Productivity

When a company is protective of its worker’s life and health safety, the workers can become more productive without any extra stress. However, when workplace injuries dramatically decrease in a business, the employees may not be willing to risk their life and well-being to complete their jobs.

In this case, truck access platforms can ensure their safety by decreasing the chances of fall injuries and driving the employees to get more work done.

What Purpose Truck Access Platforms Can Achieve?

Truck Access Platform

Truck access platforms are needed for a number of purposes, such as;

Truck Cleaning and Maintenance

Trucks and tanks are sturdy structures that need washing and cleaning regularly so that any potentially hazardous residues are eliminated, thus preventing contamination in the truck components. Truck operators can be made sure that their trucks are in good condition to carry other loads.

Preventative Maintenance

Preventative maintenance is essential to eliminate any hazardous gasses and contaminants that can remain in tanks. Truck access platforms can help workers vacuum and pump these gasses and perform other maintenance operations in an efficient manner without any chances of falls or injuries.

Different Truck Access Platforms for Different Purposes

Truck access platforms can be specialized for different load needs. For example, commercial platforms are available for specific areas of industry, such as commercial aviation platforms, food and beverage industries, manufacturing facilities, distribution warehousing, train platforms, and as vehicle access platforms.

What Are Some Different Work Platforms Provided by FlexDecks?

Truck Access Platform

FlexDecks specializes in designing innovative maintenance platforms for different companies whose employees are highly exposed to workplace falls and hazards.

We create maintenance platforms that are different in their styles and needs, such as;

Mobile Work Platforms

These work platforms are portable and allow access to difficult-to-reach areas so that employees can work in a safe and stable environment. With a secure work deck and railing system, the mobile stair system can allow access to places where permanent platforms like ladders or towers are not applicable.

Fixed Access Platforms

Fixed access platforms are constructed according to the specific need of workplaces which require workers to flow at great heights. They are safer and more stable than portable access platforms and ladders so that workers are protected from any chances of slipping and falling from great heights.

Adjustable Work Platforms

These types of platforms are designed keeping in mind the functional needs of an easy-to-move and set-up maintenance platform. These work platforms ensure maximum safety and productivity in many repair and maintenance tasks.

How to Ensure That the Truck Access Platforms Are Safe?

To ensure the safety and guarantee of truck access platforms, make sure that their design and functionality matches the need of a company and its operations.

The nature of transported goods and the safety risks they impose on workers is also an important criterion to consider. Furthermore, inspect the site features and determine what impact they will have on the access platforms and workers’ safety. Companies should also adopt safety measures that can avoid unnecessary risks and improve the productivity of their employees.

FlexDecks is a reliable maintenance stand-providing company, as we believe that responding to clients’ needs with the sturdiest and most durable truck access platforms is the key to our respectable reputation in this industry.